Alterations & Services

Alteration work on Aerostich gear is done at our headquarters in Duluth, Minnesota. All inquires and questions are welcome.

Please call us at 800-222-1994 or email us at service@aerostich.com for specific time estimates. Production times vary.

Repair, Refurbishment, and Customer Alteration Services

Roadcrafter/R-3/Cousin Jeremy Alterations
Darien/AD-1 Alterations
Patch Add-Ons
Kanetsu & TLTec Fleece Alterations
Repair & Refurbishment Services are available for existing garments

Roadcrafter | R-3 | Cousin Jeremy Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a new suit with alterations. For a precise, comfortable fit, suits are available in many stock colors and 61 standard "off the rack" sizes (Men's 34 to 54 and Women's 2 to 20, most in short, regular, and long lengths). Custom size alterations and most optional features must be added at the time of manufacture. Custom-altered suits are not returnable for refund or exchange. Select additional alterations or adjustments may be available at the purchaser's expense. Some alterations are not available in combination. (i.e. mid gusset and v-gussets, together.)

Custom Sleeve Length

Adds additional sleeve length as required above the elbow, below the elbow, or a combination of both. Shorten up to 2" to 4" (only 3" total on Short sizes).
Please note, you may lose sleeve pockets if you shorten below the elbow.

#201 $100.00

Custom Leg Length

Adds additional leg length as required above the knee, below the knee, or a combination of both. Shorten up to 4" to 6". Length adjustment of rise is not available. As a general rule, you will lose the thigh map pocket loop if you shorten more than 2" above the knee.

#202 $100.00

Chest Gusset

Adds up to 3" per side to the chest circumference (1", 1.5", 2", 2.5", 3"). All one and two-piece suits except for Darien Jackets.

#203 $100.00

Extended Gusset

Adds up to 3" per side in the chest, waist, and hip circumference (1", 1.5", 2", 2.5", 3"). Both one and two-piece suits. Not available for the Darien Jackets.

#211 $100.00

Waist Gusset

Adds up to 3" per side in the waist circumference (1", 1.5", 2", 2.5", 3"). Both one and two-piece suits. Not available for the Darien Jackets.

#207 $100.00

Back Panel Ellipse

A 2" ellipse is installed across the lower back, increasing the forward lean of the suit. One-piece suits only. Available as a separate zip-in panel for two-piece suits (#124).

#206 $100.00

Jacket Hem Flair

Added circumference for the hip area. Add 1.5" - 2" on each side at the jacket hem. Jackets only.

#208 $80.00

Knee Slider Velcro

An oval area of velcro loop that allows the installation of knee slider pucks on one and two-piece Roadcrafter suits. Plenty of room for perfect placement. Seam taped behind. Black velcro loop only.

#212 $95.00

Sleeve Pen/Pencil Pocket

For holding a pen, grease pencil, or tire gauge. Color-matching fabric. Seam taped behind. Specify location: right upper sleeve, left upper sleeve, or left forearm. 3"x6.5"

#230 $60.00
Existing suits add $50.00

Forward Rotated Sleeves

All standard suit sleeves are optimized for most riding positions. This alteration adds comfort for low handlebar riding positions (like GSXR, YZF, etc.).

#213 $120.00

Knee Gusset

Add 1" to each side of the knee circumference.

#214 $100.00

Extended Knee/Boot Gusset

Add 1" to each side in the Knee Circumference extended down to the Hem.

#7503 $135.00

Pant Extended Gusset

Adds up to 3" per side in the waist and hip circumference (1", 1.5", 2", 2.5", 3"). Use for Roadcrafter or Darien pants.

#7506 $100.00

Camera Pocket Loop

Black 2"x2" section of loop Velcro placed above the logo pocket of the jacket or suit. Includes mated adhesive hook and an attachable safety cord, allowing you to attach a small video camera. Superior point-of-view compared to helmet or handlebar-mounted cameras.

#344 $45.00

Pen/Gauge Pocket

Add a pocket to the outside calf of a one-piece suit or pants for an easy to access a pen, tire gauge, screwdriver, or other small tool. 2"x6". Left or Right calf.

#341 $60.00

Extended Collar Tab Alteration

Extend the collar tab hook and loop 2" longer.

#504 $25.00

Pant Leg Heat Shield

Heat-resistant Nomex panels added to the inside calf/ankle area of R-3 and Roadcrafter suits and pants. Starts 2" below back of knee to hem. Right, left, or both legs.

#503 $65.00 per leg

Add Sleeve Cinch Straps

Add the Darien Jacket cinch straps to an RC or R3. Available for size 42 and up only.

#315 $100.00

Custom Abrasion Area Colors

Custom abrasion color options available for jackets, pants, and one-piece suits. Choose a custom color for a complete suit.

#204 $75.00

Roadcrafter Color Viewer | R-3 Color Viewer

Alternative Knee Color

Standard or custom abrasion color options available for knees that don't match the upper body abrasion areas.

#7505 $100.00

Click the image to view example.

Contrasting Color Thread

Roadcrafter and Darien suits are available on special order with color-contrasting stitching. For example, you could have a black Roadcrafter with silver contrasting thread. All thread must be contrasting, and only one contrasting color.

#345 $60.00

Click the image to learn more.

Reflective Delete (Not Shown)

Color-matched fabric in place of any (or all) of the 3M Scotchlite reflective areas. Inconspicuity for secret agents and black ops riding. Also makes flash photography posing easier.

Logo Pocket Only #7504 $30.00
Back #224 $30.00
Legs #225 $30.00
Full Suit #226 $90.00

Darien | Falstaff | AD-1 Alterations

Please call at 800.222.1994 or 218.722.1927 to place an order for a garment with alterations. Darien Jackets and Darien and AD1 Pants are available in many stock colors and standard "off the rack" sizes (36-54, even sizes) for a precise, comfortable fit. Custom size alterations and most optional features must be added at the time of manufacture. Custom-altered jacket and pants are not returnable for refund or exchange. Select additional alterations or adjustments may be available at the purchaser's expense. Some alterations are not available in combination.